If you like to build your wood projects from plans you bought at Rockler.com–Woodworking plans, or some other source like a woodworking magazine, you know that to save space, the illustrations are scaled way down.

For example, the drawing of a curved chair arm has the right radius on paper (looks good on paper, as they say, eh?), but it’s sized for a doll house. There’s no way you’ll get your butt in the chair if you build it to the plan scale.
The perspective is kept honest by using grid paper for the plans, of course. But the problem for more complex components has always been figuring out an accurate method to morph that 1:10 scale to a 1:1 scale.
One common solution is to blow up the plan on a plotter copier at Kinko’s and then trace the project components onto your lumber. A plotter is an oversize printer, not a woodworking jig.
I’ve always hated tracing. In the first place, plotters don’t commonly use tracing paper; what they use is opaque. What a hassle.
But here’s great tip sent in by a reader (thanks, Walter!). If you use a laser toner-type plotter, you can make your own iron-on plan transfers. That’s cooler than temporary tattoos. Just turn the copy over onto your lumber and make a pass over it with a hot dry iron.
The toner will leave a perfect image that you can now cut out with your jig saw or scroll saw. Woo-hoo!
One situation where this technique comes in handy is when you’re making a yard decoration out of plywood. Just lay down the pieces, butt ‘em up, iron on the plan, and the project will mate up just right! Halloween is just around the corner; it’s time to put something spooky in the yard.
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